New Energy Production Automation
Manufacturers of lithium battery, photovoltaic, and energy storage system (ESS) production equipment — coating, slitting, winding, lamination, cell assembly, module pack lines, and PV stringer / framing automation.
Motion control and HMI for new energy production — lithium battery coating/slitting/winding/lamination, photovoltaic stringer and framing equipment, and energy storage system assembly. Built on the same Kinco AK series PLC, iSMK/iSMD integrated servos, FUTURE HMI, and EdgeAccess2 remote ops platform validated across packaging and logistics deployments. Detailed BOM publishing Q3 2026 as Drive source extraction completes.
FIG.07 NEW ENERGY AK + iSMD + FUTURE Q3 2026 Where this recipe fits
New energy production — lithium battery cells and packs, photovoltaic panels, and energy storage systems — demands precision motion control for web-fed coating, slitting, winding, lamination, cell assembly, module pack lines, and PV stringer/framing equipment. This solution recipe leverages the same Kinco motion control building blocks proven in packaging and logistics deployments, scaled for new-energy production duty cycles. Full BOM publication follows Drive source extraction.
What the system needs to do
Lithium Battery Lines
- Web-fed motion control for coating and slitting (precision tension)
- Winding and lamination axis synchronization
- Cell assembly pick-and-place automation
- Module pack line conveyor + servo handoff
Photovoltaic Equipment
- Stringer machine motion control
- Framing equipment automation
- Glass handling robots
- EL test station positioning
Energy Storage Systems
- Pack assembly line conveyor
- BMS test station motion
- Rack assembly robot integration
Multi-brand component selection
The list below is a starting point. Final part numbers, quantities, and accessories are confirmed during RFQ based on motor power, I/O count, protocol, and certification scope.
| Role | Component | Specification |
|---|---|---|
| CTRL | Kinco AK840 / AK615S | Motion controller · EtherCAT master |
| SERVO | Kinco iSMD60/80 | Integrated servo · 400W–1KW · multi-protocol |
| SERVO | Kinco iSMK40/60/80 | Compact integrated servo · 100W–750W · EtherCAT |
| HMI | Kinco FUTURE Series HMI | 7–15.6" · electronic signature for compliance |
| VFD | Kemron KV4800 VFD | For non-precision motor drives in pack line |
| PLATFORM | Kinco EdgeAccess2 | Remote diagnostic + OTA across distributed sites |
Reference comparison: vs imported Japanese / European new energy production motion suppliers.
Alternative selection reference only. Final compatibility must be verified by power rating, I/O count, protocol, software logic, cabinet layout, safety requirements, and local approval.
How we size each component
- Detailed sizing logic pending Drive PPT extraction. General principles: iSMK for cost-sensitive auxiliary axes, iSMD where multi-protocol or STO is required, AK series for >4-axis sync.
- Engineering review required for high-precision tension control (coating, slitting) — typical tolerance specs depend on coating chemistry and substrate.
Practical notes for cabinet build
- Standard EtherCAT/CANopen/Modbus topologies apply as in packaging/logistics solutions
- Electrolyte-handling and clean-room areas may require explosion-proof or IP-rated variants — confirm during BOM scoping
Coming from a legacy brand
- Detailed migration content pending Drive PPT extraction (Phase 2)
- General: replacement of imported Japanese/European motion suppliers in new-energy lines requires re-validation of motion profile and traceability records
When to use this recipe — and when not to
Good fit
- Lithium battery production line builders seeking localized motion supply
- Photovoltaic equipment OEMs scaling beyond pilot
- ESS assembly integrators standardizing motion BOM
Not the right fit
- Applications requiring ultra-high-precision (sub-micron) tension control where dedicated specialized brands dominate
- Hazardous-area zones requiring ATEX/IECEx-rated motors and drives not yet covered by Kinco's standard portfolio
- Projects requiring vendor-specific traceability platforms tightly coupled to motion controller firmware
Available technical documentation
The documents below can be shared during RFQ review. Some materials are subject to NDA depending on the manufacturer.
Questions about this recipe
Why is detailed BOM content not yet published for new energy?
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Can we get a custom new energy BOM now?
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Is Kinco suitable for high-precision battery coating tension control?
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Other solution recipes
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Send your application type, existing model numbers, voltage, I/O count, protocol, quantity, and target lead time. We respond with a practical BOM recommendation and quotation scope within one business day.