Application solution
New Energy Production Automation
Manufacturers of lithium battery, photovoltaic, and energy storage system (ESS) production equipment — coating, slitting, winding, lamination, cell assembly, module pack lines, and PV stringer / framing automation.
Motion control and HMI for new energy production — <em>lithium battery</em> coating/slitting/winding/lamination, <em>photovoltaic</em> stringer and framing equipment, and <em>energy storage system</em> assembly. Built on the same Kinco AK series PLC, iSMK/iSMD integrated servos, FUTURE HMI, and EdgeAccess2 remote ops platform validated across packaging and logistics deployments. <em>Detailed BOM publishing Q3 2026</em> as Drive source extraction completes.
The application demands · what we engineer
Lithium Battery Lines
- Web-fed motion control for coating and slitting (precision tension)
- Winding and lamination axis synchronization
- Cell assembly pick-and-place automation
Photovoltaic Equipment
- Stringer machine motion control
- Framing equipment automation
- Glass handling robots
Energy Storage Systems
- Pack assembly line conveyor
- BMS test station motion
- Rack assembly robot integration
System architecture
Controller → NEW ENERGY components over a shared control / motion bus. Derived from the recommended BOM.
Architecture as text
- CTRL: Kinco AK840 / AK615S — Motion controller · EtherCAT master
- SERVO: Kinco iSMD60/80 — Integrated servo · 400W–1KW · multi-protocol
- SERVO: Kinco iSMK40/60/80 — Compact integrated servo · 100W–750W · EtherCAT
- HMI: Kinco FUTURE Series HMI — 7–15.6" · electronic signature for compliance
- VFD: Kemron KV4800 VFD — For non-precision motor drives in pack line
- PLATFORM: Kinco EdgeAccess2 — Remote diagnostic + OTA across distributed sites
Bill of materials
The engineered stack — components appear here as evidence. Each links to its product family.
| Role | Component | Key spec |
|---|---|---|
| CTRL | Kinco AK840 / AK615S | Motion controller · EtherCAT master |
| SERVO | Kinco iSMD60/80 | Integrated servo · 400W–1KW · multi-protocol |
| SERVO | Kinco iSMK40/60/80 | Compact integrated servo · 100W–750W · EtherCAT |
| HMI | Kinco FUTURE Series HMI | 7–15.6" · electronic signature for compliance |
| VFD | Kemron KV4800 VFD | For non-precision motor drives in pack line |
| PLATFORM | Kinco EdgeAccess2 | Remote diagnostic + OTA across distributed sites |
Candidate BOM, subject to engineering review. Kinco performance and installed-base figures reflect the manufacturer's product portfolio. Trademarks belong to their respective owners.
What we engineered & validated
Detailed sizing logic pending Drive PPT extraction. General principles: iSMK for cost-sensitive auxiliary axes, iSMD where multi-protocol or STO is required, AK series for >4-axis sync.
Engineering review required for high-precision tension control (coating, slitting) — typical tolerance specs depend on coating chemistry and substrate.
Standard EtherCAT/CANopen/Modbus topologies apply as in packaging/logistics solutions
Detailed migration content pending Drive PPT extraction (Phase 2)
Related
Frequently asked
Why is detailed BOM content not yet published for new energy?
The full 2026 Kinco New Energy Industry Solutions material (~68MB EN PPT) is above the threshold our current source extraction process can handle directly. Full content publication is scheduled for Q3 2026 after local extraction completes. Card-level content above is verified against Kinco's general product portfolio applicable to new energy production.
Can we get a custom new energy BOM now?
Yes. Send specific application details (lithium / PV / ESS, production line stage, axis count, precision requirements, throughput target) and we will scope a BOM recommendation based on the validated building blocks from packaging and logistics deployments, with engineering review before quotation.
Is Kinco suitable for high-precision battery coating tension control?
Coating and slitting tension control demands evaluation against specific substrate, coating chemistry, and target tension tolerance. Kinco's general motion portfolio supports tension applications, but high-end coating lines may also require specialized winder controllers. Engineering review recommended before specification.
What we are
An independent engineering & sourcing partner. We architect the new energy stack, select and integrate the BOM across supplier lines, and validate the system before you commit.
Where it does not fit
Applications requiring ultra-high-precision (sub-micron) tension control where dedicated specialized brands dominate Component certifications are per datasheet; system-level certification of your finished machine remains the integrator's responsibility, subject to engineering review.
How this solution is delivered
You describe the application, program or BOM; we confirm what the service covers — and what it does not.
An engineer reviews materials against our supplied lines and flags risks and limits.
You receive a scoped work plan with deliverables and boundaries — before any commitment.
Work is delivered against the agreed scope, with documentation and hand-off.
Request engineering review
Have us review this solution for your platform
Send your application and requirements. We will scope a candidate BOM, the required validation and an availability check before quotation.