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Application solution

Humanoid Robotics Motion Platform

Humanoid robot OEMs requiring single-source supply for joint modules — combining hollow-shaft frameless motors, dual-encoder joint drivers, planetary-gearbox integrated joints, and linear actuators.

REFERENCE ARCHITECTURE HUMANOID JOINTS
REFERENCE · KINCO HUMANOID JOINTSCertifications per component datasheet

Single-source supply for humanoid robot joint modules. <em>Hollow-shaft frameless torque motors</em>, <em>integrated planetary-gearbox joints</em>, and <em>dual-encoder joint drivers</em> with EtherCAT/CANopen/CAN FD support. <em>≤1 µs multi-axis synchronization</em>, 8/16 kHz control loops, ≤10 arcmin gearbox backlash. Kinco collaborates with 100+ humanoid robotics OEMs worldwide.

The application demands · what we engineer

Motor Design

  • Hollow-shaft frameless torque motors for rotating joints
  • Precision coiled winding for lower copper loss
  • Ultra-thin slot insulation, high-flux-density electrical steel

Joint Driver

  • EtherCAT (CoE per CiA402 with CSP/CSV/CST modes), CANopen, CAN FD support
  • Distributed Clock with ≤1 µs multi-axis sync jitter
  • Control loops: 8 kHz position, 16 kHz velocity & current

Gearbox & Encoder

  • Planetary gearbox with ≤10 arcmin backlash
  • Full grinding process for GB5 grade accuracy; gear skiving for GB6
  • Lower starting torque, 30K lower steady-state temperature rise

System architecture

Controller → HUMANOID JOINTS components over a shared control / motion bus. Derived from the recommended BOM.

Controller / Platform CANopen DS402 / EtherCAT CoE CONTROL / MOTION BUS · shielded, terminated MOTOR Hollow-Shaft Frameless DRIVE Joint Driver JOINT Integrated Planetary J ACTUATOR Linear Actuator (leg m ENCODER Dual Encoder (option) SERVICE Joint Assembly Service
Architecture as text
  • MOTOR: Kinco Hollow-Shaft Frameless Motor — Per-joint sizing · 0.5–2% torque ripple
  • DRIVE: Kinco Joint Driver — EtherCAT/CANopen/CAN FD · ≤1µs sync · optional dual encoder
  • JOINT: Kinco Integrated Planetary Joint — ≤10 arcmin backlash · compact height with high ratio
  • ACTUATOR: Kinco Linear Actuator (leg modules) — Motor + full actuator assembly service
  • ENCODER: Kinco Dual Encoder (option) — BiSS-C / SSI / Tamagawa · 17–23 bit · ≤±1 arcsec repeat
  • SERVICE: Kinco Joint Assembly Service — Integrated motor+gearbox+driver+encoder testing & assembly

Bill of materials

The engineered stack — components appear here as evidence. Each links to its product family.

Humanoid Robotics Motion Platform recommended bill of materials
RoleComponentKey spec
MOTOR Kinco Hollow-Shaft Frameless Motor Per-joint sizing · 0.5–2% torque ripple
DRIVE Kinco Joint Driver EtherCAT/CANopen/CAN FD · ≤1µs sync · optional dual encoder
JOINT Kinco Integrated Planetary Joint ≤10 arcmin backlash · compact height with high ratio
ACTUATOR Kinco Linear Actuator (leg modules) Motor + full actuator assembly service
ENCODER Kinco Dual Encoder (option) BiSS-C / SSI / Tamagawa · 17–23 bit · ≤±1 arcsec repeat
SERVICE Kinco Joint Assembly Service Integrated motor+gearbox+driver+encoder testing & assembly

Candidate BOM, subject to engineering review. Kinco performance and installed-base figures reflect the manufacturer's product portfolio. Trademarks belong to their respective owners.

What we engineered & validated

Joint sizing driven by required peak torque, continuous torque, range of motion, and ambient temperature.

EtherCAT recommended over CANopen when multi-axis sync jitter must be ≤1µs.

EtherCAT topology with distributed clock enabled for multi-axis sync

OEMs sourcing motor / drive / gearbox separately may need mechanical re-design for integrated joint envelope.

Related

Frequently asked

How many humanoid robotics OEMs does Kinco currently support?

Per Kinco's 2026 published material, they collaborate with 100+ humanoid robotics companies worldwide (source: Kinco humanoid robotics newsletter). Specific OEM relationships and case studies are subject to NDA.

What's the manufacturing capacity for joint modules?

Kinco operates a dedicated facility producing 500K+ joint motors/joints annually (source: Kinco humanoid robotics newsletter). Capacity scaling is part of Kinco's published strategic roadmap.

What multi-axis synchronization accuracy is achievable?

Kinco's joint driver supports EtherCAT Distributed Clock with multi-axis synchronization jitter of ≤1 µs (source: Kinco published technical material). Actual achieved sync depends on full chain implementation (master, network topology, end-device clocks).

What we are

An independent engineering & sourcing partner. We architect the humanoid joints stack, select and integrate the BOM across supplier lines, and validate the system before you commit.

Where it does not fit

Robots requiring proprietary actuator types not in Kinco's portfolio (e.g., hydraulic, pneumatic muscles) Component certifications are per datasheet; system-level certification of your finished machine remains the integrator's responsibility, subject to engineering review.

How this solution is delivered

01
Scope

You describe the application, program or BOM; we confirm what the service covers — and what it does not.

02
Review

An engineer reviews materials against our supplied lines and flags risks and limits.

03
Proposal

You receive a scoped work plan with deliverables and boundaries — before any commitment.

04
Delivery

Work is delivered against the agreed scope, with documentation and hand-off.

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Have us review this solution for your platform

Send your application and requirements. We will scope a candidate BOM, the required validation and an availability check before quotation.

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